Produce corn starch with our reliable production line
2023-04-18 08:36:26 By : Ms. Joa Huang
Corn Starch Production Line: An Essential Industry to Meet the World's Demands
Corn starch is a primary ingredient in a wide range of food products, from breakfast cereals and desserts to soups and sauces. But the application of corn starch is not limited to only the food industry. Corn starch and its derivatives are also used in pharmaceutical, textile, paper manufacturing, and adhesive production. The demand for corn starch is increasing worldwide, and the production of corn starch requires modern and efficient manufacturing processes. Shandong Dongxuya Machinery Co., Ltd., a Chinese manufacturer associated with extruder and microwave machines, has been catering to this essential industry for many years, providing the equipment necessary for Corn Starch Production Lines.
Corn starch production begins with corn, the corn kernels are ground into a fine powder and then transformed into high-quality corn starch. The Corn Starch Production Line typically consists of several stages and processing steps. Initially, the corn milling process undertakes cleaning and inspection of the corn kernels, followed by steeping, where the corn kernels are immersed in water and sulfur dioxide. The steeping process lasts for around 30 hours to maintain the optimum moisture content required for starch extraction. After that, the kernels undergo grinding and separation to extract the corn starch.
Win Tone Machinery, founded in 1995, provides corn starch processing equipment and services worldwide. The team focuses on manufacturing and developing food processing machinery for corn, wheat, potato, and other grains under optimum global engineering standards. Win Tone Machinery has a range of corn starch production line products ranging from 1-ton daily processing capacity to 200-ton daily processing capacity. The facility effectively manages corn milling, steeping, and grinding, where the first-stage centrifugal milling machine extracts the corn starch without damaging the starch properties.
The production line design includes a wastage reduction system that improves financial efficiency for manufacturers. The production line is equipped with an effective cleaning system, reducing the wastage rate from the steeping process to below 5%. The production line design includes electrostatic dust removal, which decreases the effluent treatment amount, lowering water and chemical expenses. The company's advanced process control system guarantees a seamless corn starch production process, ensuring product quality while reducing manpower requirements.
Shandong Dongxuya Machinery Co., Ltd further specializes in manufacturing and selling microwave drying and sterilizing machines, a vital component in the corn starch production line. The microwave drying technology enhances the efficient dehydration of corn starch, ensuring high quality and a low level of wastage. The staff at Shandong Dongxuya Machinery Co., Ltd works diligently to produce equipment capable of processing high volumes of corn starch in a minimal time, offering a viable solution for manufacturers facing production challenges.
Moreover, heat pump drying machines, an efficient drying technology using renewable energy, are also offered by Dongxuya Machinery. A cost-effective, environmentally-friendly and innovative method for energy usage is a heat pump for drying materials. The dryer utilizes a new reverse Carnot cycle method to extract low-temperature air energy, making the production process energy efficient and quite economical in comparison to other drying machines. Thus, the production process is not energy-dependent as it uses relatively low-temperature air with a high coefficient of performance.
Shandong Dongxuya Machinery Co., Ltd.'s other essential products include the puffed snack food machine and pet food machine. The puffed snack food machine manufactures and processes puffed snacks of various shapes and sizes, while the pet food machine creates a nutritious pet feed. The production line for pet food and puffed snack food are capable of mass production with energy-saving and environmentally friendly features, making them cost-effective and ideal for manufacturers handling mass production, helping them meet their industrial needs.
In conclusion, corn starch production lines and the associated equipment are crucial industries that have a vital role to play in meeting market demands all around the world. Shandong Dongxuya Machinery Co., Ltd has been catering to the global market as an efficient and sustainable equipment supplier. As an environmentally conscious company, Dongxuya Machinery aims to provide modern equipment solutions that minimize the environmental impact and reduce the cost of production while maximizing efficiency. The production line's design, waste reduction technology, process control system, and other technical features, together make the production process energy-efficient and economically optimized, allowing manufacturers to meet changing consumer needs effectively while ensuring product quality.